The PLC & SCADA Based Automatic Conveyor Sorting System is a miniature industrial automation model designed to simulate modern smart factory operations. This project demonstrates real-time object detection, material categorization, automated pneumatic/servo diverters, and centralized monitoring using PLC ladder logic and SCADA graphics.
Key Features & Specifications:
Industrial PLC Core: Programmed using Siemens S7-1200 / Delta / Mitsubishi PLC with optimized Ladder Logic code.
Multi-Sensor Array: Equipped with Proximity (Inductive), Photoelectric, and Color/Height sensors for precision material identification.
Conveyor & Diverter System: DC Gear Motor driven conveyor belt with pneumatic cylinders or servo-based divert arms.
SCADA & HMI Integration: Interactive SCADA control screen (WinCC / FactoryTalk / Ignition) displaying real-time product count, conveyor status, emergency stop alarms, and runtime diagnostics.
Safety & Control Panel: Industrial push buttons, emergency stop switch, selector switch, and indicator lamps integrated into a compact control box.
What’s Included in the Package:
Hardware Conveyor Setup with Sensors and Actuators.
Configured Industrial PLC & Control Box Wiring.
Complete PLC Ladder Logic Source Code & SCADA/HMI GUI Design Files.
I/O Mapping Sheet, Wiring Schematic, and Project Defense Documentation.
Technical Support and Demonstration Assistance by VoltACDC Engineers.




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